Andrew Donn's SCUBA Diving Web Site  

 

  Rebreather Pages Chassis...

Welcome to the rebreather section of my web site. This part of my site is predominantly geared towards my Mk15 rebreather. The Mk15 is a fully closed, electronically controlled rebreather. It was once the standard issue of the US military. In the following pages I tear the unit apart and show you what all the pieces do. I perform rebuilds of a couple of the components and even do a few upgrades. Follow this link to see a couple of images from my training class.

All Images © Andrew Donn, All Rights Reserved 1998-2003 unless otherwise noted.

Andrew Donn's SCUBA Diving Web Site
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Case

Case

Here is how the Mk15 travels. This is the original military transportation case. It is a little on the heavy side but it protects the unit while in transit.

Open

With the case open you can see the unit inside.

Case Open
Bare Unit

Unit

Here is the rig set up on my workbench ready to be dissected.

Cover Off

With the cover off you can see the inside of the rig. It is very crowded in here. The most distinctive items of the Mk15 are the spherical tanks used to hold the breathing gas. These spheres are composite. The top one holds the diluent gas - Air or tri-mix usually. The bottom one holds the O2.

Cover Off
Spheres

Spheres

Here is a close up of the spheres in the case with their regulators attached. The black cylinder in between the spheres is the electronics pod.

Regulator

Each sphere has it's own regulator. One of my first projects with this unit was to improve the hose routing. The black line in the top port is the HP line running to the pressure gauge. You can see in the image above that they run into the side of the case. They pressed against the side of the case making it difficult to close. I wasn't worried about the hose wearing through. Under the black flex-o is a braided stainless steel line. I was more concerned about the line wearing the case.

Reg
Swivel

Swivel

With the addition of a swivel, I was able to improve the hose routing.

Electronics Pod

With the Spheres removed the electronics pod (black is clearly visible. The two indentations for the spheres are color coded so you don't mix them up.

Electronics Pod
Solenoid

Solenoid

The red item in the middle of the picture is the solenoid. When the electronics determine that O2 needs to be added to the loop, the solenoid fires and delivers O2 into the breathing loop. The Silver cylinder behind the solenoid is the collection tube. O2 flows through a tiny orifice into this tube. When the solenoid fires it dumps a slug of O2 into the loop. This prevents the addition of too much O2.

Chassis

Here is the inside of the chassis with most of the components removed.

Chassis
Counter Weight

Counter Weight

This is a close-up of the counter weight at the top of the rig. Backmounted rebreathers tend to be butt heavy because the counterlung is located at the top of the rig and the spheres, electronics and plumbing are at the bottom. This weight helps to restore proper trim.

O2 Plumbing

This image shows the plumbing for the O2 side.

O2 Plumbing
Dil Plumbing

Plumbing, Diluent

This image shows the plumbing for the diluent.

 
Cleaning Your Rebreather:
NEDU Article on Cleaning Agents
Defense R&D Canada Article on Cleaning Agents

  Rebreather Pages Chassis...