Using a Heathkit HD-15 phone patch as a DVK interface  
Basically the sound card audio is fed into the line input of the patch
unit. The mic audio is taken from one of the outputs. Since the HD-15 has both
600-ohm and Hi-Z outputs, it will work with new radios and older types alike.
So far, I have tried this interface on the Kenwood TS-180S, Icom IC-451A,
IC-751 and Yaesu FT-221 radios. In order to use the interface with the station
mic and logging software, you will want to add some impedance matching
to the sound card output and switching of the audio and PTT line. If
you don't mind modifying the HD-15, you can put everything inside the box.
Audio from the sound card (8-ohm) is fed through an impedance
matching transformer into the line input (600-ohm). This interface allows
the audio level to be monitored on the VU meter and the TX mic gain can
be adjusted using the front panel control. The sound card volume can be
adjusted to match the station mic level when the 'Trans gain' control is
mid range. The sensitivity of the VU meter can be increased if necessary by
reducing R1 (3600-ohm), which is connected between S1-A to S2-4. The VU
meter allows you to set all your wave files to the same level. After
recording your files, play each one into the DVK interface and reset the
volume of each accordingly.
A small control relay switches the audio between the station mic and
the DVK. The newer radios power the mic (8V) from the front panel
connector. Unfortunately this power source is current limited to a
few mA, so you can't 'steal' the voltage to drive a relay for example.
Just the same, don't forget the 2ufd dc blocking capacitor. Use the
600-ohm audio for new radios and the Hi-Z audio for older radios using
a high impedance microphone. Needless to say, shielded audio cables are
used for all mic connections. I used one of the RCA phono jacks for the
mic output to the radio.
Another small control relay switches the PTT line. The control line
from the pc interface (ground on TX) can be connected at the SPKR terminal
for example. The wire going to this terminal can be removed. While not necessary
when using a RIGblaster interfaced to the logger, a bypass switch should to
be wired in series with the pc interface line to drop the PTT control, if
you hit the wrong F-key for example. Connection to the radio's PTT line can
be made via the other RCA phono jack. I used a single DPDT relay to switch
both the audio and the PTT line.
I connected to the 8-ohm speaker output of my sound card since the level of
the line output was not high enough to drive the DVK interface. There is
more than enough audio available. If you want to add an 8-ohm audio attenuator
to make the volume adjustment less sensitive, attach a T-pad at the line terminals
going into the 8-ohm/1K-ohm transformer. 10dB T-pad: 2 x 4.3-ohm series
resistors and a 5.6-ohm shunt resistor to ground. 20dB T-pad: 2 x 6.8-ohm series
resistors and the shunt resistor is 1.5-ohms.
 
Using a Kenwood PC-1A phone patch as a DVK interface  
The sound card audio is fed into the line input of the patch unit. The
mic audio is taken from the normal audio output. The PC-1A was made for
TS-520/820/930 series radios with high impedance mic inputs. You
will want to add some impedance matching at the interface audio input
and some switching to use the interface with your Kenwood station mic
and the logging software. If you don't mind modifying the patch unit,
you can put everything inside the box.
Audio from the sound card (8-ohm) is fed through an impedance
matching transformer into the line input (600-ohm). The transformer can be
connected to the line terminals inside the box. The sound card
volume is adjusted to the same level as the station mic when the
'TX Gain' control is mid range.
The PC-1A has a front panel mic connector for the station mike and a
cabled output line, so the mic cable wiring may only require
a connector change. A small control relay is wired in place of S1-2
and switches the audio between the station mic and the DVK audio.
Shielded audio cables are already used for the mic connections, so
keep your relay wiring as short as possible. Another small relay is
wired into the PTT line at Pin-2 of each mic connector to switch the
PTT line. The pc board construction makes adding the relay modifications
slightly harder than the open wiring of a Heathkit HD-15. Since the mic
connections and DVK audio are available on the top of the pc board,
removing the board is not necessary. A single minature DPDT relay could
be used to switch both functions.
The PTT control line from the pc interface (ground on TX) can be connected to
the RX IN terminals for example. The wires that are connected to those
terminals can be removed. While not necessary when using a RIGblaster interfaced
to the logger, a bypass switch should to be wired in series with the pc interface
line to drop the PTT control, if you hit the wrong F-key for example.
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