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Nails Some thoughts
on nail technology and dating old buildings
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Wood shingles They're
handsome and historically appropriate for many buildings, but
they tend to fail prematurely. What can be done?
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Building codes and historic
buildings Old and historic buildings predate building
codes, and meeting code requirements without damaging them can
be a serious challenge. Fortunately, most codes recognize this
fact, and include special provisions for historic buildings.
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NAILS
Among the aids to determining the chronology of a
building are nails. Because the technology and chronology of nail
manufacturing are generally known, the different types of nails
encountered in an old building can offer valuable clues to the age
of the components they connect.
Wrought nails were universally used from the earliest
settlements until the early nineteenth century. This oldest type
of nail was hand-wrought by beating a thin iron bar of square cross-section
to taper it uniformly to a point. The head was beaten onto the opposite
end of the nail. The manufacture of wrought nails was labor-intensive,
and the nails were costly.

Wrought nail
Cut nails, as their name implies, were sheared, or
cut, from thin plates of metal. The first patents for nail-making
machines were issued soon after 1780, and by 1800 cut nails were
rapidly supplanting wrought nails for most purposes, primarily because
of their cost. Mechanical nail-making was much more economical;
twenty-five cut nails could be bought for the price of one wrought
nail.

Cut nail
Initially cut nails were made of wrought iron, although
steel eventually came into use. Cut nails are distinguished from
wrought nails by their shape: Since they are sheared from a plate,
two sides of the shaft taper and two sides do not. The heads of
some early cut nails were made by hand, and look just like the heads
of wrought nails, but machines were quickly developed to shape the
heads as well as to cut the nails. Cut nails were used throughout
the nineteenth century, and into the twentieth (Some carpenters
still prefer cut nails for some applications).
Later in the nineteenth century a process was developed
for making nails from wire. The first wire nails were small brads,
but by the end of the century technology had been developed to allow
making large building nails. Wire nails were less expensive than
cut nails, but the innate conservatism of carpenters, who believed
their holding power to be inferior to that of cut nails, tended
to restrict their use to finish applications well into this century.
Wire nail
Wire nails are made by nipping a pyramidal point on
one end of a short piece of wire, and stamping a head at the other.
Their shaft is untapered. The characteristic grooves around the
top of a wire nail's shaft are artifacts of the clamp that holds
the wire during manufacture. Although most wire nails have a round
cross-section, some are square.
Since we wrote this piece, further information has
surfaced concerning how late wrought nails were made and used. Go
to More nails in
Observations 22.
Recommended for further reading: Lee H. Nelson:
Nail Chronology as an aid to dating old buildings,
Technical Leaflet 48. Nashville: American Association for State
and Local History, 1968, and Maureen K. Phillips: Mechanic
Geniuses and Duckies, A Revision of New England's Cut Nail Chronology
Before 1820, APT Bulletin Vol. XXV No. 3-4, and Mechanic
Geniuses and Duckies Redux: Nail Makers and Their Machines,
APT Bulletin XXVII No. 1-2.
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WOOD
SHINGLES
Getting a good, reasonably long-lasting wood shingled
roof has become increasingly difficult of late, with leak-producing
failures--cracks, rot, and other deterioration--occurring shockingly
soon after installation. The problem is largely the result of a
decline in the quality of the wood from which shingles are made,
exacerbated by measures taken to reduce the consequences of premature
failure (such as an asphalt felt ["tarpaper"] or ice and water shield
["Bituthene"] layer beneath the shingles).
John Leeke, a preservation consultant based in Maine,
some time ago recommended a defensive approach that can increase
the life of a wood roof. We've added some thoughts of our own to
his original idea:
First, use only the best quality red cedar shingles
("No. 1 Blue Label"). If you can't afford them, you probably shouldn't
consider a wood roof.
Before using the shingles, sort them into ideals that
can be used as is, reworks that can be modified into ideals, and
culls that are not suitable for roofs.
- Ideals are at least four inches wide, but no more than
eight, and free from sapwood, cracks, and face grain.
- Reworks may be wider than eight inches, and may have
cracks, sapwood, or face grain, so long as the excess width can
be removed and the defective areas ripped out, leaving shingles
at least four inches wide.
- Culls are everything that is left.
This process takes time; the associated labor and discarded material
can be expected to add a third or more to the material cost. It
can also be expected result in a roof that will last significantly
longer before starting to fail.
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BUILDING
CODES AND HISTORIC BUILDINGS
Building codes contain requirements that are difficult
or impossible for old and historic buildings to meet. Most model
codes recognize this difficulty, and contain provisions for easing
their requirements when historic buildings are concerned.
The BOCA National Building Code is widely used in
New England. It provides an exception for historic buildings, which
it defines as "existing buildings or structures identified and classified
by the state or local government authority as historic buildings,"
exempting them from its requirements, subject to some clearly spelled-out
and reasonable provisions. Dealing with an historic building then
becomes a matter for negotiation between its owner and the local
building official.
The Massachusetts State Building Code --which incorporates
most of the BOCA code--deals more extensively with historic buildings,
which it defines primarily as buildings listed individually in the
National Register of Historic Places or eligible for listing, or
as contributing buildings in State or National Register historic
districts. For qualified buildings, code provisions relating to
continuing use, alteration, energy conservation, and post-fire reconstruction
are modified.
The most interesting part of the Massachusetts Code
is not its treatment of historic buildings in general, however,
but a special category, the Totally Preserved Building. The Code
defines this as an historic building or structure whose principal
use is "an exhibit of itself [and] which is open to the public not
less than twelve days per year..." For these buildings, once some
simple requirements with regard to fire protection, occupancy, floor
load, and inspection are met, code stipulations are greatly relaxed.
Totally Preserved Buildings are listed by name and
location in the Building Code. Not all buildings that seem to be
eligible for designation appear in that list; if you think your
Massachusetts historic property might be such a structure, I will
be happy to review it with you by phone or email, and suggest appropriate
action.
In addition to general building codes, regulations
governing access for the disabled, including the sweeping recently-passed
Americans with Disabilities Act (which is not a code at all, but
a civil rights act) also affect historic buildings. They are entirely
separate (and separately administered) from building codes.
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WHAT
DO YOU THINK YOU'RE DOING?
In developing the goals for working on a building,
I find it useful to ask this question: What do you need/ want/
hope to do for/ with/ to your building? Your
answers will help order your priorities from two viewpoints--the
program, and its effect on the building.
To begin with, needs are critical, and
usually take the highest priority. They have to be met, "or else..."
Wants are not as critical to the project as needs,
but are nevertheless important. Hopes are the icing
on the cake, the "electives" that would be nice, if...
Similarly, things to be done for the
building are relatively benign--replacing an aging (but not original)
roof comes to mind as an example. Doing something with
the building implies a partnership, perhaps not as totally benign
as replacing the roof, but still respectful of what is there. Doing
something to the building, though, implies major change,
and often, less respect for the building and a greater hazard to
its integrity. Major interior layout changes often fall into this
category; replacing serviceable windows with new units of different
size almost always does.
Responsible preservation work tries to maximize work
done for and with the building while
doing as little harm to the building as possible. All other things
being equal, the parts of the work calling for doing things to
the building should come in for extra-heavy scrutiny to confirm
that they are really necessary, and that there is no way of accomplishing
those goals with less stress on the structure
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