TO
REPLACE OR NOT TO REPLACE...
The home-improvement industry, abetted by energy-conservation
codes that were not written with old buildings in mind, encourages
homeowners to replace their "old, outmoded" windows with new,
"energy-saving" units. I recently got a call from a homeowner
who was struggling with this issue, and wanted some advice.
The first thing I said was that for a new building,
energy-saving windows would be the way to go, even if the code
didn't require them. But when it comes to replacing hundred or
two-hundred year-old windows, the issue is not so simple.
To begin with, existing windows are part of the
building's historical fabric--integral parts of the structure
and its history. They are important character-defining elements.
How windows look matters. Discarding them erodes
the building's historical character, esthetics, and integrity.
Single-glazed, divided-light windows look different
from double-glazed muntin-gridded sash. Even if you dislike the
appearance, and the very idea, of "imitation divided light" sash,
historically appropriate-looking energy-efficient divided-light
sash cannot be successfully manufactured.
Double glazing is several times as thick as and
more than twice heavy as single, and requires stronger (bigger)
muntins to carry its weight. Wider muntins are also required to
hide the seal that runs around the edges of each piece of double
glazing. A double-glazed divided-light sash is thick and clumsy-appearing,
and looks nothing like an historic window. The closest one can
come to an historic appearance is to use applied grillework--which
can be appropriately scaled to the muntins used in single-glazed
sash--on large lights of insulating glass.
Cost is a factor, too: High-quality energy-efficient
windows are expensive: $300 to $500 per window plus removal of
the old and installation of the new, for a total of $500 to $700
per window. To get the annual energy saving necessary to pay back
the raw cost in ten years, therefore (never mind interest on the
loan that paid for them), each window must produce
an annual energy cost saving of $50 to $70. That just isn't possible.
But surely, replacing your old windows with energy-efficient
untis will solve your window problem once and for all, won't
it? Well, actually, no, it won't.
-
Energy-efficient sash have a limited life: The seals that
give insulating glass its thermal characteristics can be
expected to start failing in 30 to 40 years, or less for
inexpensive units. This may be longer than many new buildings
are expected to survive(!), but old buildings have been
around a lot longer, and their old windows (have) last(ed)
150 years and more with only periodic painting and minor
repair.
-
Repairing energy-efficient windows is expensive: Energy-efficient
windows have one-light sash. A broken pane means not only
new glass, but because the muntin grids are often attached
to both outside faces of the glass and inserted between
the two layers, it can mean new muntin grids as well, and
can require a whole new sash.
In contrast, old windows are made by setting individual
lights of glass in a grid of suporting muntins. When a pane breaks,
the window is easily repaired by removing the glass and replacing
it with a new piece. The sash itself can be repaired, even when
it has been neglected: So long as it does not yield to pressure
at any joint where two muntins cross, it is almost certainly structurally
sound, and therefore can be appropriately repaired.

Muntin profiles (left to right): 18th c., Federal, mid-19th
c.
But old windows will never achieve the thermal
performance of energy-efficient units, will they? No, they are
not likely to do that, although significant upgrades are possible
at reasonable cost with weatherstripping and storm sash, inside
and out. But suppose it were possible--could you then reasonably
expect to upgrade the thermal performance of the whole house to
the point where such windows were necessary and appropriate?
Windows are an important piece of a building's thermal
envelope, but they are only a piece. To focus on windows to the
exclusion of an old building's other thermal issues such as shallow
wall cavities in which to place insulation (or no wall cavities
at all, in the case of plank-framed houses), porous exterior walls
through which drafts enter, and an inadequately controlled and
antiquated heating system that does a poor job of delivering heat
where and when it is needed, is to lose sight of the forest for
the trees.
For a research-based take on the economics of
replacing old windows, see Creating
windows of Energy-Saving Opportunity, by Andrew
Shapiro and Brad James, in the September/October 1997 issue of
Home Energy magazine.
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WHERE
HAVE ALL THE GOOD ADDITIONS GONE?
You're getting ready to add to your house, and you
want to look at some good house extensions to get some ideas.
So you get in your car and head off into likely territory, and
see... what?

The odds are high that unless you are a very sophisticated
observer, all you will see is a depressing lot of mediocre additions
(or worse). So you return home puzzled and discouraged. There
must be some good house extensions out there somewhere; why can't
you find them?
Often, the answer lies in the nature of a good house
extension. The best ones call no attention to themselves, and
are not easy to spot. They appear to grow naturally out of the
parent structure, as though they had been intended ever since
the house was initially built. Massing, texture, roof slopes,
window sizes, and a host of other attributes are closely related
to the structure to which they have been added, making them inconspicuous.
No wonder they're hard to notice!
That does not mean that extensions must be indistinguishable
from the original building to be successful. Subtle differences
are a useful way of distinguishing between what was there before
and what was added (and when dealing with a museum restoration,
those differences become an essential way to distinguish between
what is old and what is restoration). It does mean that a faddish
addition that calls attention to itself is not likely to be as
successful as a one that seeks to extend and reinforce the building
as a whole.
So, good house extensions are out there. You just
have to look carefully to see them... and that's one reason why
they're good.

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SUMMARY
ASSESSMENTS
Lately I've been doing an increasing number of summary
building assessments, involving from four hours or less to a day
and a half on site, usually followed by written reports. Some
have been CAP assessments,* about which long-time readers have
heard before. Others have been similar, but not funded by Heritage
Preservation. Some have been strictly architectural-historical,
while others have addressed overall building conservation and
maintenance issues. In addition to museum organizaions, I have
conducted a gratifying number for churches and for private homeowners.
These brief studies shed light on buildings' histories
and evolutions, identify important issues needing attention, and
provide outlines of the work needed to address them. They are
exceedingly flexible and able to respond to building-owners' specific
needs. If you have building that you want, or need, to know better,
a summary assessment may help you get that knowledge, at a reasonable
fee.
*) The Conservation Assessment Program, supported
by grants, allows small museums to obtain professional assessments
of their buildings and collections. Funded by the Institute for
Museum and Library Services, it is administered by Heritage Preservation,
in Washington DC. It is described in more detail in Observations
11. An assessment report (edited to preserve confidentiality)
can be found at Observations 21.
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BARN
CONVERSIONS--A CURMUDGEON'S VIEW...
An appealing old-building fantasy is to convert
a barn, with its soaring interior spaces and wonderful patina
of aged wood, into a residence. Indeed, over the years, many barns
have been successfully converted.
Making a building that was originally intended to
house livestock, fodder, farm equipment, and "by-products" into
an up-to-date house, though, can be more tricky than it looks.
There are obvious design issues, such as sensitively adding windows
and exterior doors, and providing bed-rooms, baths, and other
private spaces on the interior without losing the sense of space
that makes the barn so attractive in the first place. Beyond that,
though, there are problems intrinsic to the physical fabric of
barns:
First is the nasty little matter of foundations:
Old barns, like most agricultural buildings, tend not to have
very formal foundations. Unless the main floor is raised above
grade or the barn has been built into the side of a slope, old
barn foundations tend to consist of a few big stones placed beneath
the structural posts, about a foot and a half to two feet below
grade--well above the frost line in New England.
Consequently, as the ground moves during the seasonal
freeze-and-thaw cycle, the foundations (and the barn that rests
on them) also rise and fall. This movement may not be significant
in a building that has minimal interior finish, but it will wreak
havoc on plaster walls, plumbing and heating lines, door swings,
and other accouterments of finished space.
Installing more formal and deeper foundations is
straightforward, but it is much more expensive to build a foundation
under an existing building than to construct one first and then
erect the building atop it. Some years ago we put a basement beneath
a summer house that had originally been built on posts... for
a cost of about ten times what it would have been had the house
not been in the way.
And then there is the matter of interior finish:
One of the most appealing aspects of barns is their evocative,
cathedral-like interiors, rich with the brown color of old wood.
Those beautiful exterior walls, though, tend to let in a lot of
wind, and as for insulation, an inch or two of board (and shingles
or clapboards) doesn't do much to keep heat in. Even leaving aside
today's stiff energy codes, something has to be done to tighten
up the exterior envelope and make it more thermally efficient.
Where can that insulation and draft-barriering be
put? If it is installed on the interior, those wonderful wooden
surfaces will disappear behind new insulation and finish. Of course,
one can always fake an old interior finish, and even (perish the
thought!) remove the exterior sheathing, replace it with plywood,
and re-install it inside the insulation.
Alternatively, one might insulate over the outside
of the building and add new exterior roof and wall finish. That
makes it likely that early exterior finish and trim will be lost,
or at best will have to be pieced out with new work, since the
exterior of the building will now be larger in all directions
than before.
This is not to say that you shouldn't consider converting
a barn to a residence. Just be aware that if you do, it won't
be easy.
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Copyright 1991-2008 Allen C. Hill