WAM® AL II

WAM® AL II
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Micro Porous Refractory Castable
 
100x Less Silica
 
3x More Insulating
 
 

Compared to refractory monoliths commonly used for metal contact areas of aluminum melters and holders, WAM® AL II is far more insulating and far less prone to problems with corundum formation.  For a copy of the research report that describes in significant detail the reasons why this is true, click here.  For the short version, read on.
 
Energy Savings
Insulation capability of refractory materials is frequently compared using the Coefficient of Thermal Conductivity, or "K Factor".  This property is also used to calculate expected heat loss and shell temperatures of refractory lined vessels.  The K Factor for low cement and for acid bonded monoliths in the range of 70% alumina is around 15 BTU/Hr-Sq Ft-In.  These types of products are commonly used in metal contact areas because of their strength and relative stability at molten aluminum temperatures.  WAM® AL II  is a micro-porous metal contact refractory with a K Factor of 4.7 BTU/Hr-Sq Ft-In at about 1500 °F, roughly three times the insulating capability of other metal contact refractories.

Corundum Formation

Corundum is aluminum oxide, and when it gets out of control, it reduces furnace efficiency and uses up valuable maintenance efforts.  Wherever oxygen comes in contact with aluminum, corundum will form, but by limiting available oxygen sources, including reducible components of refractory linings, corundum growth can be minimized.  While commonly used refractory linings have about 30% silicon dioxide, (an easily reducible component of the lining), WAM® AL II contains less than 0.3% silicon dioxide, virtually eliminating the possiblity of corundum formation within the refractory lining.  And even though other sources of oxygen may allow corundum growth, WAM® AL II can be easily cleaned since corundum can't penetrate the surface.

 

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