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| Figure 1: Fall Class 2005 6"f5 Dobsonian Telescope |
FAll
Semester 2005 Project
The fall semester
2005 Astronomy 101 Lab Class was the first class to fabricate parts and assemble a fully working 6”F5 Dobsonian
(Dob) telescope from a parts kit. Each student was required to hand grind on
a standard 8” pyrex mirror blank that will be completed several semesters later.
The 6”f5
Dobsonian AZ-EL kit was supplied by amateur telescope builders in the area.
The 6”f5 mirror and diagonal were purchased already finished. The
AVC has no facilities to actually fabricate a mirror to completion. The Dobsonian
kit included all wood parts for the Azimuth rotation base, the Elevation support box, the telescope fiberglassed cardboard tube,
spider, mirror cell wood, and miscellaneous bolts and screws and pvc pipe. The primary mirror and the diagonal secondary mirror,
and focuser were purchased already finished.
A handout
provides some guidance to assembly and preparation of all the parts. It is up
to the students to find more information about Dobsonian telescopes and to perform any modifications they feel necessary to
help the scope.
For experience
the class members are required to practice grinding on a standard 8" mirror blank.
A pyrex 8” mirror blank is being hand ground in class on a glass tool of the same size
using various grinding grits. Rough hogging out of the 8” mirror to make a concave curved surface requires 20 to 30
hours. The first grit used in hogging the 8” mirror toward a concave spherical surface is 80 grit. If and when the 8”
mirror is ground concave enough to give a 50” focal length then fine grinding can begin.
(Note: the focal length, FL., of a telescope mirror is ½ of the concave radius of curvature, Rc, of the concave
surface)
Fine grinding
will require grinding using the following grit sizes: 120 grit, 220 grit, 320 grit, 400 grit, 500 grit, 600 grit,
and finally a very fine grit like 800 grit. Grinding takes about 2 hours per fine grit.
When the 8”
mirror is successfully ground through the fine grits it will be time to make a pitch lap so that the mirror can be polished
smooth.
Polishing
the concave surface of the 8” mirror requires hours of pushing and pulling until the mirror glass surface has a smooth
glassy finish. Polishing will take about 1 hour per square inch of mirror surface
( pi * r * r = 3.14 * 4 * 4 = 50.2 square inches). Polishing can take another
50 hours.
Once the 8”
mirror is ground and polished it will be time to “figure” the concave surface of the mirror into a smooth mathematical
concave curve. The mirror surface is “figured” by further polishing on the same pitch lap. The mirror must
be polished to a spherical concave surface before continuing to "figure" the mirror.
Once the spheroid surface is smooth, the next step is to give the mirror a parabolic concave surface. The parabola has only one focus point when light from very far stellar objects is focused. A sphere will not focus far away objects to one focus but rather to many foci. Figuring the mirror may take about 5 hours. A Foucault or
Ronchi tester has to be made in order to measure the concave surface figure.
The fall class
did not fabricate the first mirror, which is a 6” F5. The 6” F5 has
a focal length of 30 inches ( 6” * 5). This type of mirror is considered
a wide field of view or rich-field telescope. This is because the focal length is short.
The shorter focal length has a wider field of view at the focus point. The F ratio of a mirror is the ‘focal-length,
FL., divided by the mirror-diameter, D.: calculating 30” focus / 6”
mirror, this is an F5.
The class
performed some fabrication on all of the Dobsonian telescope kit parts. These
parts were the wood mirror mount and cell, the fiberglass 8” cardboard tube, the Dobsonian base AZ rotator wood plates,
and the Dobsonian EL elevation wood box, and rotator pvc cups. Other parts needed
to work on the telescope are flat black spray paint, Teflon slide pieces, fiberglass epoxy, pvc plastic pieces, drywall
screws, bolts and nuts. The eyepiece rack and pinion holder, the single vane spider with secondary mirror holder were pre-fabricated
for the kit.
The inside
of the telescope tube and all non optical components have to be painted flat black to minimize reflections from stray
light. The mirror and the diagonal mirror are the only parts in the telescope
that reflect the star light up the tube into the focuser where eyepieces are used to magnify the stellar images.

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| Figure 2: Layout of a Newtonian Telescopes internal Parts |
Figure 2 is
a layout of a Newtonian telescope optical system. Note that primary mirror is installed at one end of the
tube. The secondary reflector mirror held by the spider is installed near the opposite end of the tube. The stellar
light is then reflected up through a hole in the tube wall to the focuser which holdes the eyepieces.
The Dobsonian telescope is
a Newtonian telescope with a simple AZ-EL mount.
The class
students were free to come up with modifications to the Dobsonian. Modifications
were performed on the Dobsonian design to allow the AZ and the EL rotator circles to rotate more smoothly. The class
chose the painting scheme for the tube and Dob box assembly.
Upon testing
the purchased 6”f5 mirror it was found that the mirror is a spherical concave surface and not the required parabolic
telescope surface needed for good quality stellar images. A future class may
actually refigure the 6” mirror to its correct parabolic conic curve.
To keep the
dust out of the front end of the telescope place a shower cap over the tube and focuser opening. The mirror cell back plate keeps dust from entering from the bottom of the tube.

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| Figure 3: Painting on the Dobsonian Telescope |

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| Figure 4: Looking down the Dobsonian Telescope Front |
The Dob does
not have a finder or pointer device to help the viewer point the telescope at stellar objects.
The viewer must kneel down behind the scope tube and point the whole Dob in the general direction of the stellar object. Then the viewer looks though the eyepiece and scans to and fro, and up and down, until
one finds the object. One quickly learns that a finder scope would be very helpful
in locating stellar objects in the dark sky.
The Dobsonian
Azimuth-Elevation rotation methods can be difficult for a beginner to learn. The viewer has to learn to pull the telescope
around the Azimuth direction while moving the tube up and down in Elevation to keep the stellar object centered in the eyepiece.
Telescopes use eyepieces like a microscope to magnify the image. Eyepieces are lenses that will magnify
the image created by the telescope optics. Eyepieces range in price and in quality. The cheaper $25 eyepieces are not designed to correct for telescope aberrations that
arise from the poor quality of the telescope mirror. Unfortunately the best eyepieces
with the best correction range in price from $300 to $600 in today dollars.
After you have
used a Dobsonian AZ-EL telescope you begin to appreciate the problems with the design. The Dob is quick to make and easy to
assemble, but has many inherent viewing problems.
Spring 2006 Project Update
The spring Astronomy 101 Lab class will be fabricating and assembling the parts of a 6"f8 Dobsonain
Equatorial Telescope.
Watch for the updates as the semester progresses to see how the telescope parts are designed, fabricated,
and assemble to the final test.
REMEMBER!
TELESCOPE MIRRORS and LENSES ARE POWERFUL CONCENTRATORS OF LIGHT.
Sunlight reflected
off the face of a telescope mirror can cause BLINDNESS
or
START A FIRE!
Always
handle your mirror indoors or in the shade!
The
telescope described in these plans is for
NIGHT
USE ONLY. NEVER set up your telescope in a
location
where it can reflect sunlight, and, NEVER
NEVER
EVER EVER !!! point your scope at the
sun
and try to view.
Never
look or point any optics at the SUN.
A general look at the cost of a Dobsonian Telescope:
1. A pre-finished 6" telescope mirror costs about $100,
an 8" about $200,
and a 10" about $350.
Note: One can buy and grind your own glass mirror from a kit. The cost of the kit is
about half the finished price. If you are building your first telescope it is best to buy a finished mirror.
2. The secondary mirror will cost about $50.
3. A sheet of 2'x4' good grade plywood costs about $20.
4. The telescope tube cost is about $10, fiberglassing another $25 for glass matt and resin.
5. Other miscellaneous bolts, paint, varnish, pvc pipe, handles, drywall screws, springs will runs about
$25.
6. A rack and pinnion eyepiece focuser costs is about $30.
7. Eyepieces for an F8 or longer focal length scope cost sabout $25, but if you
use a rich-field with F4 or shorter focal length you will need to purchase $300 eyepieces to get
the best images.
This basic cost is about $325 for your home made telescope.
Questions or comments? Get in touch with us at:
View amateur telescope making at this and many other web sites.
You can find telescope parts at this Astromart swap web site:
View the sky in slices of 1 Hour RA. Each slice of the sky has all the bright Messier, NGC, and IC galaxy pictures to see.
Contact Joe Perry about telescope help and parts for your project.
Feel free to use GOOGLE.com and Ebay.com and Astromart.com to find telescope ideas
and parts.
Disclaimer
This web site is in no way associated with AVC, AVC College, AVC clubs, or any other orgainization. This is a private
web site set up for the pleasure of the college students who participate in the telescope making process. They may use
any or all of this site information for telescope making.
The author Joe Perry Jr. has no affiliation with any AV clubs, college, or groups. Mr. Joe Perry Jr. is an amateur
astronomer and telescope maker helping others.
Contact the AVC Math and Science Department or the Astronomy
or Physics Teachers.
AVC Math and Science Department is at 661-722-6415
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