AVC College Astronomy Lab Telescope Projects

Dobsonain Telescope Box & Tube Fabrication

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Dob AZ base assembly
Dob box support fabrication
Mirror Cell Assembly
Tube assembly for the telescope
Create the Spider and Focuser
Final assembly of all parts

This section is on the assembly of  the Dobsonian upper box that rides on the Azimuth base and support the Elevation rotators and telescope tube assembly.
 

The Dobsonain (Dob) telescope will sit atop a plywood box support.  The wood box sides are screwed together at the edges and then screwed to the 18” wood azimuth circle.

 

The Dob upper box support is made from 3 main pieces of plywood.  The Dob box support has to tall enough so the telescope tube can swing around the elevation (EL) rotation plastic pipe pieces.  The telescope tube will balance about in the middle of the tube. This depends on the weight of the mirror and mirror cell parts at one end of the tube and the weight of the eyepiece holder and the secondary mirror and support.

 

Cut some plywood sides to make a box tall enough for the telescope tube length to rotate in EL inside the box. 

 

A single sheet of 2 foot by 4 foot by ¾” plywood can be cut to make a Dob box about 2 feet tall. This will support a balanced telescope tube about 40” long.

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Figure 1: 2x4 sheet of 3/4" plywood cut for Dob upper box

The Dob telescope tube PVC 5” pipe ends will ride in cut-outs on each side of the Dob box sides.

 

Before you assemble the Dob box sides you need to cut the semi circles where the Dob tube PVC plastic cups will sit.  Mark the semicircles into the top center of each side of the Dob box.  Cut the arcs with a jig saw.

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Figure 2: Cut the Elevation rotator circles in the Dob support box

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Figure 3: Dob Elevation rotator PVC pipe fitting that bolt to the telescope tube sides

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Figure 4: Dob elevation rotators held in place by pipe tape

Once all the plywood is cut, be sure to varnish the plywood on all sides.  Then you can paint the plywood any astronomical colors you like.

 

Please paint the names of the 101 Class participants, the AVC College Logo, the Year and Date, and the Dobsonian telescope size 6” or 8” on the sides of the Dob box. When you paint the Dob tube be sure to pain on one end of the tube the telescope size 6” or 8” and the F-number, F5 or F8.

 

Using the marked Dob box plywood lines you made on the 18” wood azimuth circle drill holes about every 3” along the edges of the plywood to allow the dry-wall screws to pass through to the Dob box plywood without cracking the wood.  Drill holes that are just smaller than the dry wall screws diameter.

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Figure 5: Dob AZ base where the Dob EL support box attaches

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Figure 6: The unpainted Dob support box plywood assembled on the AZ rotator wood circle

The unpainted Dob box should look about like this when it is assembled on the 18” wood rotation circle.

 

A modification was necessary to the Dob box front and the Dob box back. If you look at figure 6 you see that the Dob box back plywood is flat at the top.  If you want to rotate the telescope in elevation to near horizontal you will see that it hits the top of the Dob back box plywood.

 

Use the 6” or 8” Dob tube and mark a semi-circle on the Dob box back plywood. Then using a jig saw cut out the arc. This will allow the telescope to view near the horizon.


Another addition to the Dob box are handles on each side of the Dob box sides. Mount the handles so you can carry the Dobsonain around.

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Figure 7: Attach the Dob carry handles as required

You are now done with the Dobsonian upper box support parts. Be sure to paint all the wood parts so that water will not penetrate the wood and cause problems and warpping of the wood.
 
Paint the Dob base circles and the upper box support, then add the class names of the fabricators, the college logo, the date and semester of the assembly.
 
The next item for assembly is the telescope mirrror cell, then the it will be ready to put in the telescope tube.

For help on any of the parts or the assembly contact Joeastro@aol.com

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