Dave's Flight Sim

Cockpit Construction

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I was able to remove the bezel from the stock FSX Garmin 500 GPS.  It took a little study to figure out the XML code.  I also removed the bezels from the G1000 MFD and PFD.  I may use those gauges for a future project.  If you are interested in those CAB files drop me a line.

G500.jpg

Below is my switch panel for the King Air.  I am using a PIC 18F2455 microcontroller programmed via PicBasic Pro.  This is a USB device.  Data sent and received to the panel is controlled by a VB6 program.  I am using Easy HID for the USB portion and SimConnect to talk to FSX.  I would like to thank Alan Dyer for the use of his laser CNC machine.

switchpanel1.jpg

Here are some of the work in progress.  My current project is to make analog engine gauges.  The face of the gauge is abour 2.3 inches in diameter.  The picture below shows the faces I made in CorelDraw X3.

kagauge.gif
Gauge Faces made with CorelDraw X3

Here are the componet parts of the Gauge body and Servo.  The faces and needle are not the final product.

enggaugeparts.jpg
Componet parts

I went to the local hobby store and found clock hands.  I cut the end off (see picture below) and used the cut off portion for the gauge needles.  I just drilled a small hole and painted it white.  The needle cap was mad from doll eyes.  They came in a package of twenty or so.  I removed the back of the eye and removed the little black plastic dot.  I then painted it on the inside.  After it dried I attached the cap with a dab of hot glue.

needle.jpg

The picture below is the finished gauge and controller.  I now need to make another 5 gauges.  The controller is a PIC18F2455 (USB) chip.  It is programmed to have 6 servo outputs.  I also added five more I/O lines in case I want to add something later.

usbenggauges.jpg

gaugeandcontroller.jpg

This is my Throttle Quadrqnt.  I cut the parts on my CNC router.  I built my own USB controller with seven analog inputs and eight switch inputs.  I use Microchips 18F2455 chip. The program is written with PicBasic Pro.  All but one of the devices I use are USB.

I have finished the gauge cluster.  You can see it on my home page.

throttle.jpg

Below is a picture of the last finished project.  It is a Garmin 530.  The program is from RealityXP.  I hacked a PS1 screen.  I am running the display from the composite video output from my video card.  I made a USB interface for the switches and encoders.  The lower left of the device is a dual concentric encoder of my own design. The device is seen by windows as a game controller.  I am using FSUIPC to direct the swith presses to control the Garmin program.

garmin530.jpg

Contact me at dlcinc@verizon.net