The Farrington Project Zodiac XL

Rudder

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Total Time - 20 Hours

Day 4 - March 12, 2004 -      3 hours

rudderfinished.jpg
The rudder is as done as it will be till I'm ready to hang it on a plane

last2rivets.jpg
Pulling the last 2 rivets (the clecoed area will be riveted when it is fitted to the fuselage)

rudderriveting.jpg
Continuing to rivet the rudder

rudderivetingstart.jpg
Starting to rivet the rudder together (the fun part :)

finalassemblyrearskin.jpg
Assembling the rudder for the last time

rudderfrontskinprimed.jpg
The rudder nose skin primed and ready to assemble

rudderrearskinprimed.jpg
Rudder rear skin primed and ready for assembly

Day 3 - March 6, 2005 -         6 hours

rudder-nose-skin.jpg
The nose skin is slid under the rear skin, then it is drilled and clecoed into place

fitting-rudder-skin.jpg
After the skin is drilled and fitted, we back drilled the skeleton and clecoed the skin into place

Day 2 - March 5, 2005 -              5 hours

drill-rudder-skin.jpg
I predill the skin going through both sides at the same time

measuring-rivet-lines-in-ru.jpg
After fitting the skin on the rudder and marking the rib lines I am measuring for rivet lines

riveting-rudder-skeleton.jpg
Once the primer was dry (maybe a little before) I riveted the skeleton together

rudderpriming.jpg
I am using Zinc Chromate primer on the Rudder, but I am not sure I want to use this on everything

Day 1 - Feb. 26, 2005 -     6 Hours

ruddercrate.jpg
Here is the crate that the rudder kit came in

ruddercrateopen.jpg
Here is the crate as it is opened

unpacking.jpg
Thats me unpacking and inventorying the parts

sparmeasured.jpg
Here is the rudder spar measured and marked for rivet holes and rib placement

drillandcleco.jpg
Its now time to drill the holes for the rivets

rudderskeleton.jpg
The rudder skeleton has been measured drilled and clecoed together