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RS SPL METER (33-2050) MODIFICATIONS


Abstract

The analog RS SPL meter is an inexpensive instrument that can be employed to measure the frequency response of DIY speaker systems. Two modifications are described that improve its accuracy at the upper and lower extremes of the audio spectrum, and make it more convenient to use.

Introduction

The analog RS SPL meter (cat.no.33-2050) is an effective, useful, and cheap tool that should be in every DIY speaker builder's arsenal. When coupled with a test CD or other signal source, accurate anechoic-like bass measurements can be performed using this meter in a "close-miked" setup; and in-room response can also be measured easily.

In many ways the analog RS meter is better than the digital meter RS offers: The resolution of the readout is higher (fractions of a dB, while the digital meter only reads to the nearest dB), the analog meter movement provides more information when analyzing dynamic signals, and finally it is less expensive than the digital meter. If the digital meter dispensed with the range selector switch and read fractional dBs, I would consider purchasing one, but with it, I consider the analog meter more useful and the better value.

The electronics of the stock analog RS SPL meter rolls off the bass (many poles) somewhere around 35Hz, and rolls off the treble (one pole) at 10kHz.

This is roughly comparable to the "C" weighting curve (from a post to the bass list by Thomas Danley):

20HZ =6.2DB 25HZ =4.4DB 31.5HZ =3DB 40HZ =2DB 50 =1.3DB
63HZ =.8DB 80 HZ =.5DB 100HZ =.3DB 125HZ =.2DB 160 =.1DB
200HZ to 1250HZ Flat
1600HZ = .1DB 2000HZ =.2DB 2500HZ =.3DB 3150HZ =.5DB
4KHZ =.8DB 5KHZ =1.3DB 6.3KHZ =2DB 8KHZ =3DB 10KHZ =4.4DB
12.5KHZ =6.2DB 16KHZ =8.5DB 20KHZ =11.2DB
The frequency response mod described makes the *electronics* flat over the entire audible range for the "C" setting of the A/C switch. After perfoming the mod, direct meter readings should be accurate for bass SPL measurements down to 20Hz or so using the internal mic *without* using any correction factors like those listed above -- in other words, pure WYSIWYG for bass readings!

The treble response of the stock meter is another matter. The poor "roller coaster" response of the meter in the treble region (as seen in the instruction manual for the meter) is caused (this is in fact informed speculation, but speculation nonetheless) partly by the physical mounting of the internal mic and partly by the mic module itself. The external mic mod (coupled with the frequency response mod) *should* correct for this if you use a Panasonic mic module mounted in the end of some tubing ala the MMII. I have no way of checking the frequency response of the mic element, but I have used the added external mic input to check the frequency response of the modified electronics. Basically, if the external mic cartridge you use has a flat frequency response, then the modified meter electronics will be able to keep up with it and not introduce any additional response irregularities.

Recommended external mic cartridge (excerpt from an email I got from Mike Feldman, thanks Mike):

Panasonic electret mic capsules from Digi-Key; 1-800-344-4539. They carry several, but I think you want WM-60AY, Digi-Key part P9959-ND, $2.24 in quantity 1-9; $19.88/10.
This is the same cartridge used in the Mity Mike II, and typically has a +1dB hump around 10kHz, but is very flat otherwise.

Both mods are simple and may be free if you have some caps in your junk box and some plumbing supplies in your closet / garage. Mod your meter today and you'll be able to train a monkey to do your sub testing tomorrow!


FREQUENCY RESPONSE MOD


Click here for the schematic.

Instructions are as follows:

- To extend the LF response: -

CHANGE (either replace or solder in parallel to the old value, your choice, use electrolytic caps):

  • C1, C2 from 1uF to 10uF
  • C3, C4 from 1uF to 47uF
  • C7 from 10uF to 220uF
  • C8 from 100uF to 470uF
  • C15 from 100uf to 220uF
  • C9 from 22uF to 220uF

- To extend the HF response: -

CHANGE (replace, use ceramic or NPO cap):

  • C12 from 33pF to 12pF (controls HF response)
NOTE:
In order to change the value of C12, it is necessary to replace it, and not simply solder a 12pF in parallel with it. It is not necessary to alter this cap if you are only interested in good bass measurements and don't care about the treble response of the meter, as this cap rolls off the HF and also compensates the amplifier IC. In other words, if you think you will not perform the external mic mod, this capacitor can be left alone.
The easiest way to change these caps (except for C12, which must be replaced of course) is to leave the originals on the PC board, and solder the new caps (the values given above) to the back of the board, where there is plenty of room. Shouldn't take more than a half hour total if you have the parts. If you are a stickler for neatness and can't sleep at night knowing that the caps in your SPL meter in the next room are on the wrong side of the board, then by all means take the extra hour or so and actually replace them (I did, and I'm resting soundly :-).

Case Disassembly:

  1. Remove the two phillips head screws on the back, one is behind the battery door.
  2. Pull the back away about 1cm from the mic section. Watch out not to crack the plastic hooks on the bottom!
  3. Holding the unit so that the microphone is pointing up, pull down on the back so that the plastic hooks on the bottom let go. Remove the back.
  4. Unscrew the two brass posts holding the pc board in position.
  5. Unscrew the philips head screw on the rotary switch, remove the phenolic wafer.
  6. Remove the pc board along with the mic (with housing) and meter. A gooey substance may fight you when you remove the mic housing from the case.
This mod should not affect the calibration of the meter, since only the poles in the circuits have changed, not the ac gain in the passband. On the most sensitive settings the meter will seem to be a bit jumpier. This is due to the amplification of low frequency data such as wind and case thumps. In fact, this is an indication that the mod is working correctly. The breeze from a finger moving near the mic causes the needle to move quite a bit, as does air conditioning.

After this mod, I (or the meter, rather) exhibited some instability (hf oscillations). Making C12 12pF cured this (it was 10pF in the inital mod). If you experience similar instability (needle jumps around, stays pegged on the lower ranges, is influenced by the position of your hand over the needle area) increasing C12 is the way to fix this. Be aware that the larger this cap is, the lower the hf rolloff will be, though of course the meter is useless if it is not stable.

Regardless of whether you do the external mic mod or not, after the basic electronics mod is done, you will notice that the meter needle pegs a couple of times at turn-on before settling down. This is normal since the circuit now has many very long time constants. As I stated before, on the most sensitive settings, the meter will seem somewhat jumpier. This is due to the amplification of low frequency data such as wind and case thumps. In fact, this is an indication that the mod is working correctly. My meter, on the 60dB setting, registers my moving hand from several feet away. And this isn't the breeze from my hand "blowing" on the mic, this is my hand moving in a rythmic closer-farther-closer motion relative to the mic at a couple of Hz rate, Xmax ~3" p-p (sorry, ~1.5" peak :-). It is the sensitivity of the mic cartridge to very low bass in this test that lead me to believe the cartridge is probably pretty flat to a few Hz.

I just want everyone who is contemplating performing this mod on their meter (the frequency response correction mod, with or without the external mic mod) to be well aware of the behavior afterward. I am quite happy with the results, but if this sort of behavior (i.e. the double pegging and settling at turn-on) drives you crazy, perhaps you should decide against surgery and go with the old therapy, i.e. equalization charts.

The SPL meter electronics (including the meter needle itself) now respond in the following way (regardless of the range switch, external mic input, C12=12pF):

"Fast" response switch position:
+/-3dB: 6Hz to 50kHz
+/-1dB: 28Hz to 23kHz
-1.2dB @ 20Hz
-0.8dB @ 20kHz
Flat otherwise.

"Slow" response switch position:
+/-3dB: 4Hz to 50kHz
+/-1dB: 8Hz to 23kHz
-0.2dB @ 20Hz
-0.8dB @ 20kHz
Flat otherwise.

The "Slow" response setting looks like the way to go for accurate low bass measurements. Based on the -0.2dB @ 20Hz figure, we can now pretty much ignore the frequency response of the electronics for most bass measurements.


EXTERNAL MIC MOD


I have performed this mod and recommend it highly, as it makes the meter more versatile. Basically, the internal mic element is removed and placed on the end of 3 meters of coaxial cable. This places the element itself in a less compromising position acoustically, and has the added benefit of placing the meter needle far away from the measurement location and closer to the eye where it is much easier to read. If you decide to plug in a better mic cartridge, the HF response should be flat up to 20kHz or so. Instructions are as follows:
  1. Disassemble the case (instructions above).
  2. Desolder the mic leads from the main PC board.
  3. Looking at the back of the silver plastic mic holder you should see (concentrically working from the center out) the mic element, the inner black plastic bushing, the outer black plastic bushing, and finally the holder itself. Using a small screwdriver, break the glue seal between the outer (largest) plastic bushing and the silver holder. Next, using a needlenose pliers, try to break the outer bushing free from the holder and remove it. You can push on the windscreen mesh also to facilitate this.
  4. Remove the inner bushing and mic as a unit from the outer bushing. Be careful not to push on the front of the mic element when doing this.
  5. Remove the mic element from the inner bushing. I had to saw lengthwise through the inner bushing with a hacksaw (just most of the way through and then crack it apart with a screwdriver in the saw kerf). Discard the inner bushing.
  6. Using the windscreen mesh as a template, cut a circle out a piece of sheet aluminum or plastic. Drill a hole in the center and mount a panel-mount phono jack (RS no. 274-346 or the gold plated version) in the hole (don't forget the ground lug). Solder some wires on the jack at this point. Put the circle and jack assembly in place of the windscreen and glue in the outer bushing in order to hold it in place.
  7. Solder the jack wires to the PC board. Observe correct polarity (outer shield to the left '-' mic trace). Close the meter case and set aside.
Here is a picture of the final result:

That finishes up the mods to the case. Next for the mounting of the mic element:

  1. Buy one of those 3/8" OD gray plastic plumbing tubes that hooks up toilets and sinks to the supply. Cut it to the length you desire (I recommend 200 mm). Discard the end with the "knob" on it.
  2. Buy a 1/2" long, 3/8" ID nylon spacer and enlarge the diameter of one end enough to take the mic element (10 mm). I did this with my drill and an exacto knife, took about 10 minutes. Leave the other end at 3/8". Crazy glue the 3/8" diameter end on to the 3/8" pipe so that half of the spacer hangs off the end of the pipe (the enlarged end that will hod the mic element).
  3. Buy a 1" long, 1/4" OD nylon spacer. Drill out the other end of the pipe to accept it, and then crazy glue this spacer in place, again, with half of it extending out of the pipe. This forms a strain relief for the cable. Make sure your cable will fit through the ID of the spacer.
  4. Cut a 3 m length of audio coax (the slimmer the better) and mount a phono plug on one end. Thread the coax through the the holder, and solder it the mic element. Slip the mic element into the enlarged end of the 3/8" spacer. You might want to use tape to build up the element diameter so that the fit is *slightly* snug. All done!

FAQ SECTION


> A Quick Question
>
> You indicated you left the caps on & attached caps to back of board meaning
> you, in case of first cap change, added 9uF to back inparallel or cust lead
> on one on front & added a 10uF
>
> also, I assume I would match the type of caps ie. electrolytic, tantulum,
> mica etc....
>
> I have a 'basic' understanding of electronics at best

The idea is only to lower the poles so that they do not
significantly alter the meter response at the frequencies of
interest (>10Hz or so).  So it is really just a matter of
increasing the capacitance of C1, C2, C3, C4, C7, C8, C9, and
C15 until this condition is true.

There is no need to remove the original caps, and no need to
find special values to make the resulting parallel capacitance
values exact.  For example, soldering a 10uF in parallel with a
1uF only makes the resulting value off by 10%, and this is
usually within the tolerance of the 10uF in the first place!

The resulting pole may be 10% lower, but all the better.  If
you use values that are significantly larger than those that I
specifiy for the signal path, the meter will take a lot longer
to settle down at turn-on, which might drive your crazy if you
are sensitive to such things.  Mine takes about 3-5 seconds to
calm down after turn-on, and is stable during and after
changing the range switch.  It is very sensitive to wind and
case shock after the mod, which makes sense if you think about
it.

C12 is the only capacitor that needs to be replaced, since its
value has to be reduced.

If you find that your meter is unstable after the high
frequency mod (needle moves erratically, pegs or stays
somewhere in the midrange even with no sound input), try adding
small values of capacitance (2pF or so) across C12 until the
meter stabilizes.  This will make your meter less accurate in
the high-end (the high-end response will start rolling off
sooner).  Better to err on the side of stability, since the
meter is useless if it is not stable.

Use electrolytics in parallel with the electrolytics (which is
every modified cap except C12).  I used some that I scrounged
from an old VCR.  These caps were very small for their size,
making them an easy fit.  Any voltage level at or above 10V is
fine.  Observe polarity when installing them (s/b same as the
originals).

A ceramic or NPO will do for C12.  R/S sells an assortment of
small value caps (1-30pF) that will do nicely for C12, and will
allow you to find the critical value that will yield both
stability and maximum flat hf response.  As I stated above,
starting with 12pF would probably be wise.


> You had previously written :
> 
> > The easiest way to change these caps (except for c12, which
> > must be replaced) is to leave the originals on the PC board,
> > and solder the new caps to the back of the board, where there
> > is plenty of room. 
> 
> I assume from the above that you meant to add the new parts 
> to the old ones (in parallel).  So C1 goes from 1 uF to 11 uF
> not to 10 uF.  This looks safe enough since you're just lowering
> the pole frequency even more than if the old cap were removed.

Right.  The tolerance on electrolytics is usually rather wide,
and all we are trying to do is lower the poles below some
(rather arbitrary) frequency (I picked ~1Hz).


> FYI, I made the meter mods last night - just the 9 caps.
> So far as i can tell, it's acting as you described. The needle
> jumps a lot on power-up and when changing ranges, especially in 
> "fast" mode.  Hand motion is detectable.  Next step is to 
> run some tests on it and compare it to previous results.
> 
> Also, I think I'll keep it as an internal mic device only if
> the existing mic module seems to be pretty sensitive. It's probably
> not flat all the way to DC, but there's a decent chance it's
> flat to at least 20 (the Panasonic module I bought from DigiKey is 
> supposed to be rated 20-20k; I wonder how far off it is below
> that ?) and that's good enough for me.  Then I'll use the other mic 
> for something else I guess.


Mine pegs twice on power-up, but then settles down.  Switching
ranges doesn't affect it very much when in the "slow" mode,
which is where mine stays now.

Note that the "slow" setting will give much better low
frequency readings, -0.2dB @ 20Hz vs. the "fast" setting
response of -1.2dB @ 20Hz.  This also keeps the needle from
jumping around during range switching.

I guess you changed high frequency cap C12 also.  Did you make
it 10pF or 12pF?  I had to go to 12pF for stability reasons,
outlined in my second post.  If *holding* your hand near the
meter area causes readings, you have oscillation and should
increase C12 until they go away.

Adding the external mic option is a snap.  Have you considered
this?  I think that one of the reasons the HF response sucks so
bad (in the RS manual, the roller coaster action in the highs)
is due to the funky mounting of the internal mic.  That huge
plastic flange (I thought it was aluminum until I took the
thing apart; some things I would rather not know :-) and that
funky "PC board" screen *have* to be altering the response
curve in a major way.  An external mic (like the wand-type MMII
cartridge at the end of a tube type thing - without all the
fancy electronics) would make this unit accurate all the way up
to 20kHz, where the response of the electronics is down only
-0.8dB (with C12=12pF).  Getting my body out of the measurement
area and the meter nearer to my eye would be added bonuses
(boni?).

HF response aside, I bet dollars to donuts that the mic
cartridge itself is, as you say, flat to at least 20Hz based on
the "waving ~3Hz hand" experiment.  Be nice to have some way to
check this.  All we need is a calibrated sub good to 3Hz (next
project...just kidding) or a specral noise source that doesn't
employ speakers (maybe released compressed air?).  Till then,
I'll trust that the bass readings I get are fairly accurate.


> Just to clarify, am I correct in assuming that this mod will
> correct the deficiencies of the internal mike, but that the
> impact of C/A weighting will still have to be cranked in the
> the readings?


Just the opposite!  After the mod, the electronics will be flat
(including the meter needle itself) but the internal mic will
continue to contribute its poor hf response. 

The internal mic seems to be fine for bass readings, and
continues to work well for those situations when you need
calibrated "A" weighting readings (rock concerts and jet planes
and such).  The external mic mod should easily get around
the high-end response problem, and also will get your body out
of the measurement field and place the meter nearer to your
eyes where you can more closely scrutinize the trembling little
needle. 


> I've just found your instructions for modifying the meter's response and
> was wondering if this also affects the signal sent to the output jack?


This mod should correct for the output jack response also,
since the meter amplifier ic actually feeds the output jack.
So you should do both the hf and lf mods if you want the
frequency response of the signals at the output jack to be
flat. 


> Have you done any tests on the output?  I was wondering if it was constant
> if a part of the signal drops off the current range (eg range = 90dB, but
> at say, 500Hz the signal is only 80dB)?


I have checked the fr of the output jack, and the response of
the electronics after the mod follows the actual meter needle
response over the entire 20Hz - 20kHz range.  Everything
*after* the built-in mic in the signal chain is flat over this
range, including the meter response and the output jack
response.


> Will the output jack give a sensible (linear) reading if I'm measuring a
> signal where 1kHz reads 90dB, 10kHz reads 80dB and 100Hz reads 100dB with
> the range set to 90dB?  
> 
> I know the meter scales the reading (ie switching the 80dB range in this
> example would make the output higher) but would signals that are out of the
> meter's current range be output at the correct relative value? 


Since the single transistor pre-amp circuit is class A (and I
assume the op-amp used for meter drive / output jack drive is
class A as well) then signals at the output jack should be
linear for input signals outside of the meter range.  The
caveat here would be for signals that are so large that they
cause clipping, and thus overload the op-amp.  Smaller signals
should be no problem as long as they are not so attenuated that
they are buried in noise.


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