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C5 h/c swap: button-up
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C5 h/c swap: Tear down
IFLUBYU
C5 h/c swap: Tear down

Following https://www.ls1howto.com C5 h/c swap instructions, thanks jmX!

Click on pictures to view full size picture in new window.

Hood off, airbox off
airbox-off.jpg
The easy part

Steering rack blocks crank pulley
steering-rack-blocks-pulley.jpg
Tools necessary to free steering rack; one large can of whoop-ass

Steering rack loose, moved to side, pulley clear!
rack-off-pulley-clear.jpg
Only a week later

Coil packs off
coil-packs-off.jpg
No problemo

Intake manifold off
intake-manifold-off.jpg
Coolant lines removed when LS6 intake installed.

Driver side valve cover off.
valve-cover-off-drvr.jpg
Everything looks good in here.

Heads off! Many skinned knuckles later...
heads-off.jpg
Should have removed plugs before headers.

Bottom of pass-side cylinder head. Needs a bath!
head-pass-bottom.jpg
These are stock '02 LS6 heads/valves/springs

Cyl 1 & 2/lifter gallery. Plastic lifter guides?
cyl1n2-lifter.jpg
Major evolution from previous SBC, lifter gallery now UNDER the heads.

Failed Comp lifter on #8 intake, the Culprit!
culprit.jpg
This is what started the whole problem/project.

Crank Pulley removed
1crank-pulley-off.jpg
Should have gotten a 1" longer crank bolt, easier to pull.

Front engine cover off.
1front-cover-off.jpg

Cam gear off.
1cam-gear-off.jpg

Cam cover plate off.
1cam-coverplate-off.jpg

Cam 3/4 out.
1cam-3fourths-out.jpg
Only had to pull back on the condenser 3-4" to get cam clear, nice and easy.

Oil pump off.
1oil-pump-off.jpg

Crank sprocket off. PITA! Finally got that SOB.
cranksnout-bare.jpg
Used the OTC #1025 two arm gear puller, perfect for the job.

Here is the stock cam out.
1stock-cam.jpg

Here is the damaged #8 intake lobe (last one).
1cam-worn-lobe-8int.jpg
Not as bad as I thought it would be. Mostly surface wear.

Tear down is complete.

Check out the rebuild on the button-up page.